How to Operate an Electric Forklift in Detail
Oct 16, 2024
JABIL TRACTOR & EQUIPMENT
- Pre - operation Inspection
- Battery Check
- Before starting the electric forklift, it is crucial to check the battery. Inspect the battery terminals for any signs of corrosion. If there is corrosion, clean it carefully using a wire brush and a mixture of baking soda and water.
- Verify the battery charge level. Most electric forklifts have a battery indicator. Make sure the battery has sufficient charge for the intended operation. A low - battery warning should not be ignored.
- Tire Inspection
- Examine the tires for proper inflation. Under - inflated or over - inflated tires can affect the forklift's stability and handling. Use a tire pressure gauge to check the pressure and adjust it if necessary.
- Look for any cuts, bulges, or signs of excessive wear on the tires. Worn - out tires may need to be replaced to ensure safe operation.
- Overall Forklift Examination
- Check for any visible damage to the forklift body, such as dents or cracks. Damaged body parts could potentially affect the structural integrity of the forklift.
- Inspect the forks for any signs of bending or wear. Bent forks may not be able to hold the load properly and should be repaired or replaced.
- Ensure that all safety labels and decals are intact and legible.
- Getting on the Forklift
- Approach and Boarding
- Approach the electric forklift from the side, never from the front or rear while it is in operation or has the potential to move.
- Use the steps and handrails provided to climb onto the operator's seat. Hold onto the handrails firmly for stability.
- Seat Adjustment and Safety Belt
- Adjust the seat position so that you can reach all the controls comfortably. The seat should be adjusted for proper legroom and visibility.
- Fasten the safety belt. The safety belt is designed to protect the operator in case of sudden stops, turns, or accidents.
III. Starting the Electric Forklift
- Key or Switch Activation
- Insert the key into the ignition (if applicable) or press the power - on switch. Some electric forklifts may require additional authentication steps, such as entering a PIN or using a key fob.
- Wait for the forklift's control system to initialize. This may involve a brief startup sequence where lights and indicators come on.
- Initial System Checks
- Check the dashboard indicators. These may include battery status, warning lights for hydraulic systems, and other important functions. Make sure there are no error messages or warning lights illuminated.
- Operating the Controls
- Steering
- Use the steering wheel to control the direction of the forklift. Electric forklifts typically have a responsive steering system. Turn the steering wheel smoothly and gradually to make turns. Avoid jerky or sudden steering movements, especially when carrying a load.
- Accelerator and Brake
- The accelerator pedal controls the speed of the forklift. Press it gently to start moving forward or backward. Release the pedal to slow down.
- The brake pedal is used to stop the forklift. Apply the brakes gradually for a smooth stop. In emergency situations, press the brake pedal firmly but avoid slamming it too hard as it may cause the load to shift.
- Lift and Tilt Controls
- Locate the lift control lever. Pull or push the lever (depending on the forklift design) to raise or lower the forks. Raise the forks slowly and steadily when approaching a load to ensure proper alignment.
- The tilt control allows you to adjust the angle of the forks. Tilt the forks forward when inserting them under a load and tilt them back slightly when lifting the load to keep it stable.
- Moving with a Load
- Load Handling
- Before moving a load, make sure it is centered on the forks and properly secured. If the load is unbalanced, it can cause the forklift to tip over.
- Keep the load as low as possible when traveling, especially when turning or moving on uneven surfaces. A lower center of gravity improves the forklift's stability.
- Move at a safe and appropriate speed. The speed should be adjusted according to the type of load, the condition of the working area, and the visibility.
- Maneuvering in Tight Spaces
- When operating in narrow aisles or tight spaces, be extra cautious. Use the forklift's turning radius effectively and make small, precise adjustments to the steering.
- Be aware of any obstacles or other equipment in the vicinity.
- Parking and Shutting Down
- Parking Procedure
- Park the forklift in a designated area, away from traffic and other potential hazards.
- Lower the forks all the way to the ground. This helps to prevent accidental contact with the forks and also reduces the risk of the forklift tipping over.
- Engage the parking brake. The parking brake should be set firmly to keep the forklift stationary.
- Shutting Down
- Turn off the power switch or remove the key. This will cut off the power supply to the forklift.
- If possible, plug in the forklift for charging if it is low on battery. This ensures that it will be ready for the next operation.