How to Operate an Electric Forklift in Detail

  1. Pre - operation Inspection

 

  1. Battery Check
    1. Before starting the electric forklift, it is crucial to check the battery. Inspect the battery terminals for any signs of corrosion. If there is corrosion, clean it carefully using a wire brush and a mixture of baking soda and water.
    2. Verify the battery charge level. Most electric forklifts have a battery indicator. Make sure the battery has sufficient charge for the intended operation. A low - battery warning should not be ignored.
  2. Tire Inspection
    1. Examine the tires for proper inflation. Under - inflated or over - inflated tires can affect the forklift's stability and handling. Use a tire pressure gauge to check the pressure and adjust it if necessary.
    2. Look for any cuts, bulges, or signs of excessive wear on the tires. Worn - out tires may need to be replaced to ensure safe operation.
  3. Overall Forklift Examination
    1. Check for any visible damage to the forklift body, such as dents or cracks. Damaged body parts could potentially affect the structural integrity of the forklift.
    2. Inspect the forks for any signs of bending or wear. Bent forks may not be able to hold the load properly and should be repaired or replaced.
    3. Ensure that all safety labels and decals are intact and legible.

 

  1. Getting on the Forklift

 

  1. Approach and Boarding
    1. Approach the electric forklift from the side, never from the front or rear while it is in operation or has the potential to move.
    2. Use the steps and handrails provided to climb onto the operator's seat. Hold onto the handrails firmly for stability.
  2. Seat Adjustment and Safety Belt
    1. Adjust the seat position so that you can reach all the controls comfortably. The seat should be adjusted for proper legroom and visibility.
    2. Fasten the safety belt. The safety belt is designed to protect the operator in case of sudden stops, turns, or accidents.

 

III. Starting the Electric Forklift

 

  1. Key or Switch Activation
    1. Insert the key into the ignition (if applicable) or press the power - on switch. Some electric forklifts may require additional authentication steps, such as entering a PIN or using a key fob.
    2. Wait for the forklift's control system to initialize. This may involve a brief startup sequence where lights and indicators come on.
  2. Initial System Checks
    1. Check the dashboard indicators. These may include battery status, warning lights for hydraulic systems, and other important functions. Make sure there are no error messages or warning lights illuminated.

 

  1. Operating the Controls

 

  1. Steering
    1. Use the steering wheel to control the direction of the forklift. Electric forklifts typically have a responsive steering system. Turn the steering wheel smoothly and gradually to make turns. Avoid jerky or sudden steering movements, especially when carrying a load.
  2. Accelerator and Brake
    1. The accelerator pedal controls the speed of the forklift. Press it gently to start moving forward or backward. Release the pedal to slow down.
    2. The brake pedal is used to stop the forklift. Apply the brakes gradually for a smooth stop. In emergency situations, press the brake pedal firmly but avoid slamming it too hard as it may cause the load to shift.
  3. Lift and Tilt Controls
    1. Locate the lift control lever. Pull or push the lever (depending on the forklift design) to raise or lower the forks. Raise the forks slowly and steadily when approaching a load to ensure proper alignment.
    2. The tilt control allows you to adjust the angle of the forks. Tilt the forks forward when inserting them under a load and tilt them back slightly when lifting the load to keep it stable.

 

  1. Moving with a Load

 

  1. Load Handling
    1. Before moving a load, make sure it is centered on the forks and properly secured. If the load is unbalanced, it can cause the forklift to tip over.
    2. Keep the load as low as possible when traveling, especially when turning or moving on uneven surfaces. A lower center of gravity improves the forklift's stability.
    3. Move at a safe and appropriate speed. The speed should be adjusted according to the type of load, the condition of the working area, and the visibility.
  2. Maneuvering in Tight Spaces
    1. When operating in narrow aisles or tight spaces, be extra cautious. Use the forklift's turning radius effectively and make small, precise adjustments to the steering.
    2. Be aware of any obstacles or other equipment in the vicinity.

 

  1. Parking and Shutting Down

 

  1. Parking Procedure
    1. Park the forklift in a designated area, away from traffic and other potential hazards.
    2. Lower the forks all the way to the ground. This helps to prevent accidental contact with the forks and also reduces the risk of the forklift tipping over.
    3. Engage the parking brake. The parking brake should be set firmly to keep the forklift stationary.
  2. Shutting Down
    1. Turn off the power switch or remove the key. This will cut off the power supply to the forklift.
    2. If possible, plug in the forklift for charging if it is low on battery. This ensures that it will be ready for the next operation.